Development of Technology and Trial Production of Extremely High Resistant Nanoporous Graphite Sealers for Nuclear Reactors

Authors

  • B.I. Bondarenko The Gas Institute of the NAS of Ukraine
  • O.P. Kozhan The Gas Institute of the NAS of Ukraine
  • V.M. Dmіtrіev The Gas Institute of the NAS of Ukraine
  • V.S. Rjabchuk The Gas Institute of the NAS of Ukraine
  • Ye.V. Stratіvnov The Gas Institute of the NAS of Ukraine
  • K.V. Simeiko The Gas Institute of the NAS of Ukraine

DOI:

https://doi.org/10.15407/scine14.05.062

Keywords:

nuclear power plants, process equipment, sealers, thermally expanded graphite (TEG)

Abstract

Introduction. As a result of termination of cooperation with Russian Federation, it became necessary to diversify supplying not only nuclear fuel, but also goods and materials for assembly, operation, technical maintenance, and repair of power engineering equipment.
Problem Statement. Critically important products include, in particular, gaskets for sealing the plug-type connections of reactor units with water-cooling equipment, for example, ПГВ-1000M steam generators. For the time being, the existing reserves of TEG (thermally expanded graphite) gaskets imported from Russia for upgraded steam generators ПГВ-1000M and ПГВ-213 have been almost exhausted, therefore there is an urgent need for the domestic production of these and other TEG sealers.
Purpose. Development of technological framework for manufacturing TEG sealers for the NPP technological equipment.
Materials and Methods. Graphite foil of different manufacturers obtained from original natural graphite, conventional methods for measuring the physico-technical characteristics of sealing gaskets.
Results. Within the framework of the conducted R&D works, the physical, technical, and physicochemical properties of graphite foils made of natural graphite derivatives by various manufacturers have been established; molds of two standard sizes have been designed and manufactured; the technology for molding the sealers from graphite foil has been tested; specific compression force to obtain the sealers of given density has been determined; specific compression strength of the obtained gaskets has been established.
Conclusion. The obtained results can be used for developing a new pilot manufacture of TEG sealing gaskets by domestic corporations.

References

Konjushkov, A. G. (2007). Experimental study sites seals reactor plants with VVER. PhD (Tech.). Podolsk [in Russian].

Ryzhov, S. B. (2007). Development, calculation and experimental justification and pilot-industrial operation of VVER-1000 reactor compaction units. PhD (Tech.). St. Petersburg [in Russian].

Rus'janov, V. G., Denisov, V. P., Dragunov, Ju. G., Seleznev, A. V., Ryzhov, S. B., Geront'ev, A. E., Konjushkov, A. G. (2004). Sealing device plug connections of equipment of reactor plants VVER. Moskva [in Russian].

Seleznev, A. V., Geront'ev, A. E., Konjushkov, A. G., Ryzhov, S. B. (2002). Development and introduction of seal assemblies with expanded graphite gaskets in the equipment of reactor units WWER. Annual report of FSUE OKB "Gidropress" for 2001. Main research and development work. Podolsk [in Russian].

Geront'ev, A. E., Strahov, A. A., Konjushkov, A. G., Alekseev, D. E. (2005). Modernizacija uplotnitel'nyh ustrojstv parogeneratorov PGV-440 i PGV-1000M s primeneniem prokladok iz rasshirennogo grafita. Voprosy atomnoj nauki i tehniki, 9, 95–101 [in Russian].

Geront'ev, A. E., Strahov, A. A., Konjushkov, A. G., Alekseev, D. E. (2005). Modernizacija uplotnitel'nyh ustrojstv parogeneratorov AJeS s VVJeR-440, VVJeR-1000. Atomnaja jenergija, 6, 476–481 [in Russian].

Ryzhov, S. B., Konjushkov, A. G., Titov, O. V. (2005). Razrabotka, raschjotno-jeksperimental'noe obosnovanie i opytno-promyshlennaja jekspluatacija uzlov uplotnenij reaktorov tipa VVJeR-1000. Voprosy atomnoj nauki i tehniki, 9, 103–115 [in Russian].

Konjushkov, A. G., Rus'janov, V. G., Geront'ev, A. E. (2004). Obshhie voprosy uplotnenij raz`emnyh soedinenij RU s VVJeR. Sbornik trudov FGUP OKB «Gidropress», 5, Part 2, 287–293 [in Russian].

Seleznev, A. V., Geront'ev, A. E., Konjushkov, A. G. (2001). Razrabotka i vnedrenie uzlov uplotnenij s prokladkami iz rasshirennogo grafita v oborudovanii reaktornyh ustanovok VVER. Sbornik trudov FGUP OKB «Gidropress», 2, Part 3, 435–439 [in Russian].

A. s. 1266103 SSSR. MKI4 C 01 B 34 / 04. Sposob poluchenija rasshirennogo grafita. B. E. Paton, A. P. Kozhan, V. K. Pikalov, K. E. Mahorin. No. 8513455/43; zajavl. 12.05.85; opubl. 22.06.86, bjul. No. 14 [in Russian].

Mahorin, K. E, Kozhan, A. P. (1987). Vspuchivanie grafita v plotnom i vzveshennom slojah. Himicheskaja tehnologija, 2, 14–19 [in Russian].

Patent of Ukraine N 115288. Bondarenko B. І., Kozhan A. P., Dmіtrіev V. M., Kul'chic'kij G. M., Rjabchuk V. S., Pisarenko І. O., Chernjuk L. M. Method of manufacturing of sealing elements from thermo-expanded graphite [in Ukrainian].

Downloads

Published

2024-09-03

How to Cite

Bondarenko, B., Kozhan, O., Dmіtrіev V., Rjabchuk, V., Stratіvnov Y., & Simeiko, K. (2024). Development of Technology and Trial Production of Extremely High Resistant Nanoporous Graphite Sealers for Nuclear Reactors. Science and Innovation, 14(5), 62–68. https://doi.org/10.15407/scine14.05.062

Issue

Section

Research and Engineering Innovative Projects of the National Academy of Sciences of Ukraine