Evaluating the Efficiency of Using Coherent-Type Nozzles for the Conditions of Additional Postcombustion of CO to CO2 in the Wor king Space of the Oxygen Converter
DOI:
https://doi.org/10.15407/scine20.02.050Keywords:
top blowing nozzle for the converter, coherent nozzle, outer annular part of the nozzle, power of the jet, mixing of the bath, postcombustion of CO to CO2.Abstract
Introduction. The requirements for the working conditions of metallurgical industry have been becoming stricter, both in terms of increasing the process indicators and in terms of environmental friendliness of processes.
Problem Statement. The main controlling factor of the oxygen-converter process is the oxygen jet supplied through the nozzles of the top lance. The main task of the process is the active mixing for refi ning and the provision of conditions for the postcombustion of CO to СО2 in off -gases to additionally increase the heat content of the bath in order to enable increasing scrap processing, which improves the environmental friendliness of the process. In electrometallurgy, to solve the problem of deep mixing, it has been proposed to use nozzles of the coherent type (like a cylinder in a cylinder, through which oxidizing and protective gases are supplied).
Purpose. To study and to establish the features of using nozzles of the coherent type for the conditions of top oxygen purging in the converter.
Materials and Methods. Samples of laboratory nozzles of the coherent type, which diff er in the ratio of the central and peripheral parts (75, 50, 25%) with respect to the force of the jet, have been studied with the use of a modifi ed liquid manometer; by two-phase cold modeling; by evaluating the degree of afterburning of CO-containing gases in comparison with the performance parameters of an equivalent cylindrical nozzle.
Results. It has been established that the force with which the jet fl owing out of the nozzle acts on the liquid is signifi cantly less when that in the case of coherent type nozzles and decreases as the share of the peripheral part of the nozzle increases. According to the results of two-phase cold modeling, it has been noted that the use of coherent type nozzles contributes to the active formation of a foamed emulsion and increases the activity of mixing two-phase liquids during top blowing. The use of the coherent-type nozzles with a peripheral part of 75% increases the postcombustion of CO-containing gases by 42.36%.
Conclusions. According to the obtained results, it is possible to recommend the use of nozzles of the coherent type to replace the cylindrical nozzles of oxygen lances, which perform the function of additional sources of infl uence on the bath and for the oxidation of CO in the waste gases.
References
Cappel, J., Ahrenhold, F., Egger, M. W., Hiebler, H.,Schenk, J. (2022). 70 Yearsof LD-Steelmaking — QuoVadis? Metals, 12, 912—936. https://doi.org/10.3390/met12060912.
Chernyatevich, A. G., Sushchenko, A. V., Vakulchuk, V. V., Yushkevich, P. O. (2015).The Directionsin the Improvementin the Designs of the Oxygen Lancesat the Basic Oxygen Furnace Shops in Ukraine. Ferrous Metallurgy. Bulletin of Scientifi c, Technical and Economic Information, 3, 52—65 [in Russian].
Cherniatevich, A. G., Sigarev, Ye. N., Cherniatevich, I. V., Chubin, K. I., Velichko, Ye. A., Mantiazhenko, D. Yu. (2012). Development of two level lance designand blowing mode for 160-toxygen converter of PJSC “Arcelor Mittal Krivyy Rih”. Theory and practice of metallurgy, 5—6, 76—85 [inRussian].
Chernyatevich, A. G., Molchanov, L. S., Sigarev, E. N., Chubin, K. I., Pokhvalityi, A. A. (2021). Specifi c Features of Blowing a Converter Bath with the Application of Modernized Two-Story Oxygen Lances. Steel in Translation, 51, 538—547. https://doi.org/10.3103/S0967091221080027.
Peng-Yuan Dong, Shu-Guo Zheng, Miao-Yong Zhu. (2023). Simulation and application of post-combustion oxygen lance in a top-blown converter Ironmaking & Steelmaking. Processes, Products and Applications, 50, 1, 55—66. https:// doi.org/10.1080/03019233.2022.2083928.
Hongbin, J., Peng, H., Kun, L., Yanxin, L., Kaij ie, B., Lianghua, F. (2021). Jet characteristics of a double-structure oxy gen lance and its interaction with the molten pool in BOF steelmaking. AIP Advances, 11, 085330. https://doi. org/10.1063/5.0059583.
Alam, M., Naser, J., Brooks, G., Fontana, A. (2010). Computational fluid dynamics modeling of supersonic coherent jets for electric arc furnace steelmaking process. Metall. Mater. Trans. B, 41, 1354—1367. https://doi.org/10.1007/s11663- 010-9436-7.
US Patent 5814125. Methodforintro-ducinggasinto a liquid. Anderson J. E., Mathur P. C., Selines R. J.
Odenthal, H. J., Buess, S., Starke, P., Nörthemann, R., Lohmeier, M. (2015). The new generation of SIS injector for improved EAF processes. Conference “METEC & 2nd ESTAD — European Steel Technology and Application Days” (15—19 June, Düsseldorf). Germany, 69—80.
Gonçalves, F., Ribeiro, M., Alves, Correa, R., Silva, R., Braga, B., Maia, B., Tavares, R., Carvalho, D., Schenk, J. (2021). Measurements methodologies for basic oxygen furnace cold modeling. Journal of Materials Research and Technology, 13(6), 834—856. https://doi.org/10.1016/j.jmrt.2021.04.050.
Кirillin, V. A., Sychev, V. V., Sheidlin, A. Ye. (2008). Technical thermodynamics. Moscow [in Russian].
Mordasov, M. M., Savenkov, A. P. (2012). Investigation of the force eff ect of a gas jeton a liquid surface. Journal of Technical Physics, 82(3), 37—45 [in Russian].
Kolpakov, S. V., Starov, R. V., Smoktiy, V. V. (1991). Theory of steel production in modern converters. Moscow [in Russian].
Chernyatevich, A. G., Sigarev, E. N., Chernyatevich, I. V., Chubin, K. I., Chubina, E. A. (2017). New system for Applying a slag Coating to the converter lining. Steel in Translation, 47, 6, 394—398. https://doi.org/10.3103/S096709121706002X.
Golub, T., Molchanov, L., Semykin, S., Koveria, A. (2023). Modelling the process of oxidising impurities in a metal bath using coherent nozzles. Acta Metallurgica Slovaca, 29(2), 63—66. https://doi.org/10.36547/ams.29.2.1733.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2024 Copyright Notice Authors published in the journal “Science and Innovation” agree to the following conditions: Authors retain copyright and grant the journal the right of first publication. Authors may enter into separate, additional contractual agreements for non-exclusive distribution of the version of their work (article) published in the journal “Science and Innovation” (for example, place it in an institutional repository or publish in their book), while confirming its initial publication in the journal “Science and innovation.” Authors are allowed to place their work on the Internet (for example, in institutional repositories or on their website).
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.